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In the fast-paced world of global food manufacturing, maintaining product integrity isn’t just a goal—it’s a non-negotiable standard. For SunMate Food Ingredients, a leading supplier of innovative food coatings (including batter mixes and breadcrumbs) to chilled and frozen food brands across Asia, Europe, and North America, this standard meant finding a metal detection solution that could keep up with their high-speed production lines while meeting strict international safety regulations. Their answer? Partnering with Shanghai Fanchi-tech Machinery Co., Ltd—a global leader in designing and manufacturing food inspection systems—to integrate the award-winning FA-MD Pro Metal Detection Series into their Suzhou-based facility.
A Global Player’s Critical Need: Compliance, Speed, and Trust
With subsidiaries in Southeast Asia, the Middle East, and a strategic alliance in Brazil, SunMate caters to diverse market trends while upholding a reputation as a reliable partner for major food brands. For Mr. Jason Liu, Engineering Manager at SunMate’s Suzhou plant, ensuring safety and quality control was non-negotiable—especially when it came to audit-ready documentation and final product integrity.
“As a food ingredient manufacturer, we face two key challenges: strict compliance with global food safety standards and providing a comprehensive paper trail for audits,” Mr. Liu explains. “Metal detection is our last line of defense to ensure no contaminants reach our customers. We needed a system that was not just accurate, but also fast enough to avoid slowing down our production lines.”
Why SunMate Chose Shanghai Fanchi-tech: Reliability That Grows With You
SunMate’s decision to work with Fanchi-tech wasn’t a coincidence—it was built on a history of trust. The company had previously used Fanchi-tech’s FA-MD Lite metal detectors and was impressed by their durability and responsive after-sales service. When it came time to upgrade, the FA-MD Pro was the natural next step.
“We’ve tested equipment from various suppliers in the past, but Fanchi-tech stands out for one key reason: reliability,” Mr. Liu adds. “Our old Fanchi-tech machines ran smoothly for years with minimal maintenance. Moving to the FA-MD Pro felt like a seamless upgrade—one that addressed our growing need for faster processing and more product flexibility.”
FA-MD Pro: Designed for the Demands of Modern Food Production
The FA-MD Pro isn’t just a metal detector—it’s a solution built for the unique needs of food ingredient manufacturers like SunMate. Here’s how it delivers:
Faster, Smarter Processing: Equipped with a 32-bit microprocessor, the FA-MD Pro cuts down data processing time, keeping up with high-speed production lines. Its exclusive SmartCalibrate System automatically learns and stores settings for up to 100 different products, eliminating manual adjustments and reducing downtime.
Perfect Frequency, Every Time: The machine’s DynamicFreq Adjust technology lets operators automatically find the ideal detection frequency for each product type—whether it’s a dense batter mix or light breadcrumb. This ensures no false alarms and maximum accuracy.
HACCP-Aligned Compliance: The built-in Performance Validation System (PVS) prompts operators to run tests at pre-set intervals (per HACCP guidelines) and generates detailed reports of any contaminants found. This makes audits stress-free and ensures full traceability.
Easy Integration, Easy Cleaning: The FA-MD Pro uses an industry-standard OPC system, letting SunMate’s team integrate it seamlessly into their factory data networks. Plus, its smooth, crevice-free design makes cleaning quick—critical for maintaining hygiene in a busy food plant.
“Since installing the FA-MD Pro, our line efficiency has noticeably improved,” Mr. Liu says. “It’s self-learning, so our team can operate it without extensive training—even in our fast-paced, time-sensitive environment.”
Repeat Orders = Trust Earned
For Shanghai Fanchi-tech, SunMate’s repeat orders are the ultimate validation. After the success of the first FA-MD Pro installation, SunMate added two more units to their production lines—proof that Fanchi-tech’s focus on reliability, usability, and compliance aligns with their goals.
“The fact that we keep ordering Fanchi-tech machines says it all,” Mr. Liu concludes. “They don’t just sell equipment—they provide a safety net for our business. We’re proud to use their technology as part of our commitment to quality.”
Ready to Elevate Your Food Safety Standards?
If you’re a food ingredient or processing company looking for a metal detection solution that balances speed, accuracy, and compliance, Shanghai Fanchi-tech has you covered. Our FA-MD Pro Series is designed to grow with your business—whether you’re serving local markets or global brands.
Contact us today at fanchitech@outlook.com or visit our website (www.fanchitechnology.com) to learn how we can help you protect your products, your reputation, and your customers.