Shanghai Fanchi-tech Machinery Co., Ltd. Gravity Metal Detector
I. Background
Food processing plants (such as nut and grain manufacturers) long face metal contamination risks: During production processes, equipment wear and human operational errors can easily lead to metal impurities like nails and metal shavings mixing into products. Once discovered by consumers, this not only triggers product recalls and brand reputation damage, but may also result in substantial compensation and administrative penalties.
II. Value Proposition
Core Function: Precise Metal Contamination Interception
Shanghai Fanchi-tech Machinery Co., Ltd.'s gravity metal detector achieves 100% accurate identification of metal contaminants (iron, stainless steel, copper, aluminum, etc.) through dual gravity sensing + electromagnetic detection technology, with detection precision reaching 0.2mm level - far exceeding manual inspection efficiency and accuracy.
Industrial Adaptability: Full-scenario Coverage
• Industry coverage: Suitable for multiple sectors including food (nuts, grains, baking ingredients), chemicals (powder/granular materials), and pharmaceuticals (raw material pretreatment)
• Scenario coverage: Embedded throughout entire production chain from raw material inbound inspection to finished product outbound final inspection
• Form coverage: Supports both online (seamless integration with assembly lines) and offline (standalone inspection stations) deployment, flexibly adapting to production line layouts
III. From Pain Point to Benefit
Problem Diagnosis: Core Customer Needs
A nut processing enterprise faced annual recall costs exceeding 1 million yuan due to metal contamination, with customer complaint rates continuously rising, urgently requiring zero-metal production guarantees.
Customized Solution
• Equipment selection: Matched nut particle characteristics with gravity sensing + electromagnetic composite detection model, improving detection precision to 0.15mm
• Line adaptation: Custom online inspection stations seamlessly integrated with existing packaging lines without additional space requirements
• Training services: Full-cycle training covering operation, maintenance, and fault troubleshooting to ensure stable equipment operation
Performance Validation: Data-driven Results
• Quality improvement: Metal contamination detection rate increased from 60% (manual sampling) to 99.9%, with product pass rate jumping from 95% to 99.5%
• Cost savings: Annual recall costs reduced from 1 million yuan to 50,000 yuan, with manual inspection labor costs decreasing by 40%
• Brand endorsement: Obtained food-grade certification, boosting customer repurchase rate by 30% and adding 5 new cooperative clients
IV. Service Offerings
• Free detection services: Provides sample testing for new clients to demonstrate detection accuracy through data
• After-sales support: 24-hour response service to eliminate client concerns
• Industry certifications: Displays food-grade, pharmaceutical-grade and other authoritative certifications
V. Conclusion
Shanghai Fanchi-tech Machinery Co., Ltd.'s gravity metal detector helps clients transition from reactive metal contamination risk management to proactive quality crisis prevention through technological hard power + scenario-based soft services, achieving triple benefits in quality, cost, and brand. Looking ahead, we will continuously iterate our technology and expand industry applications to become a reliable partner for more enterprises in achieving zero-metal production.
Post time: Sep-04-2025